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α+β titanium alloy

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α+β titanium alloy


α+β titanium alloy is a type of titanium alloy between α and β, containing both elements that stabilize the α phase (such as aluminum and tin) and elements that stabilize the β phase (such as molybdenum, vanadium, chromium, iron, manganese, etc.). This type of alloy can adjust its microstructure through heat treatment, so that it has both the good corrosion resistance and thermal stability of α alloy and the high strength and good processing performance of β alloy.


The strength after heat treatment is about 50%~100% higher than that of annealing state; it has high high temperature strength and can work for a long time at 400~500℃, and its thermal stability is second only to α titanium alloy.


The characteristics of α+β titanium alloy make it widely used in aerospace, shipbuilding, chemical industry, medical treatment, sports equipment and other fields. The main features include:

Higher specific strength (strength/density ratio)

Excellent fatigue resistance

Good plasticity and processability

Adjusting properties through heat treatment

Excellent corrosion resistance, especially in seawater and acidic environments

Good weldability

Relatively low fracture toughness (compared to pure beta alloys)

Can still maintain good strength in high temperature environment (but lower than α alloy)


Typical ingredients


The alloying elements of α+β titanium alloy mainly include:

α-phase stabilizing elements : Al (aluminum), Sn (tin)

β-phase stabilizing elements : Mo (molybdenum), V (vanadium), Cr (chromium), Fe (iron), Mn (manganese), Zr (zirconium), etc.


On the surface, Al mainly improves the oxidation resistance and thermal stability of the alloy, while Mo and V are used to improve the strength and hardenability of the alloy. The chemical composition of a typical alloy is as follows:


Alloy grade

Ti

Al (%)

V (%)

Mo (%)

Sn (%)

Fe (%)

Cr (%)

Ti-6Al-4V

margin

6.0

4.0

-

-

-

-

Ti-6Al-6V-2Sn

margin

6.0

6.0

-

2.0

-

-

Ti-6Al-2Sn-4Zr-6Mo

margin

6.0

-

6.0

2.0

-

4.0

Ti-5Al-2.5Sn-2Zr-4Mo

margin

5.0

-

4.0

2.5

-

2.0



Heat treatment and microstructure


The properties of α+β titanium alloy can be adjusted by different heat treatment methods, mainly:

1. Solution treatment + aging treatment

• Improve the strength of the alloy

• Promote the dispersion and precipitation of β phase and improve toughness

2. Annealing

• Release processing stress and improve plasticity

• Improved oxidation and creep resistance

3. Double annealing

• Adjust the microstructure through different temperature stages to improve fatigue performance


Microstructure : Generally presents an α+β dual-phase structure, in which the α phase is usually an equiaxed structure, and the β phase is distributed around the α phase or in a network structure. The ratio and morphology of the α/β phase can be adjusted by heat treatment to optimize the mechanical properties.


Mechanical properties


The mechanical properties of α+β titanium alloys vary with different heat treatment methods. The following are typical mechanical properties of Ti-6Al-4V:


Mechanical properties

Numeric

Density (g/cm³)

4.4 5

Tensile strength (MPa)

900-1100

Yield strength (MPa)

830-980

Elongation (%)

10-14

Elastic modulus (GPa)

110-120

Hardness (HRC)

30-38



Application Areas


α+β titanium alloy is widely used in:

Aerospace : aircraft fuselage structures, engine components (such as turbine blades, fan disks)

Shipbuilding industry : submarine pressure hull, propeller shaft

Automotive industry : Connecting rods and suspension systems for racing and high-performance cars

Medical devices : artificial joints, orthopedic implants

Sporting goods : golf clubs, bicycle racks

Chemical equipment : corrosion-resistant heat exchangers, pumps and valves


Typical alloy introduction

1. Ti-6Al-4V (TC4)

• The most common α+β titanium alloy

• Good strength, plasticity, corrosion resistance and weldability

• Widely used in aerospace, medical equipment, chemical industry, etc.

2. Ti-6Al-6V-2Sn

• Higher strength for high load environments

• However, the plasticity is slightly poor and it is not suitable for overly complex processing

3. Ti-6Al-2Sn-4Zr-6Mo

• Better high temperature strength and creep resistance

• Suitable for aircraft engines and high temperature environment parts


Processing performance


The processing performance of α+β titanium alloy is relatively good, but it should still be noted:

Cutting : Due to the poor thermal conductivity of titanium alloy, built-up edge and tool wear are easily generated during machining. It is recommended to use coated carbide tools and adopt cutting parameters with low speed and high feed rate.

Welding performance : Good, TIG welding, electron beam welding, laser welding and other processes can be used, but it must be operated under inert gas protection to prevent oxidation.

Hot forming : Suitable for hot forging and hot rolling, but the temperature is strictly controlled, generally carried out at 750-950℃.


Comparison with other titanium alloys


Classification

Ingredients

Microstructure characteristics

Performance characteristics

α Titanium Alloy

All α Titanium Alloy

Contains less than 6% aluminum and a small amount of neutral elements


After annealing, except for a small amount of β phase caused by impurity elements, almost all of them are α phase.


Low density, good thermal strength, good welding performance, low interstitial element content, good ultra-low temperature toughness


Near-alpha titanium alloy

In addition to aluminum and a small amount of neutral elements, there are also small amounts (<4%) of beta-stabilizing elements


After annealing, in addition to a large amount of α phase, there is also a small amount (about 10% by volume) of β phase.

It can be heat treated and strengthened, has good thermal strength and thermal stability, and good welding performance.

α+ Compound Titanium Alloy

Add a small amount of active eutectoid elements to the all-a titanium alloy

After annealing, in addition to a large amount of α phase, there is also a small amount (about 10% by volume) of B phase and intermetallic compounds.

Contains a certain amount of aluminum and different amounts of β elements and neutral elements

It has precipitation strengthening effect, improves room temperature and high temperature tensile strength and creep strength, and has good welding performance


α+β titanium alloy

Contains a certain amount of aluminum and different amounts of β elements and neutral elements

After annealing, there are different proportions of a phase and β phase

It can be heat treated and strengthened. The strength and hardenability increase with the increase of β-stabilizing elements. It has good weldability, but generally poor cold forming and cold working capabilities. TC4ELI alloy has good ultra-low temperature toughness and good damage tolerance after processing.


β Titanium Alloy

Heat stable beta titanium alloy

Contains large amounts of beta heat-stable elements and sometimes small amounts of other elements

After annealing, all are β phase

Low room temperature strength, strong cold forming and cold processing capabilities, good corrosion resistance in reducing media, good thermal stability and weldability

Metastable β Titanium Alloy


Contains β-stable elements above the critical concentration, a small amount of aluminum (no more than 3%) and neutral elements


After solution treatment (water quenching or air cooling) from the β phase region, almost all of them are metastable β phase. During aging, α phase precipitates in the β phase, and after aging, β phase and α phase are formed.

After solution treatment, the room temperature strength is low, the cold forming and cold processing ability is strong, and the weldability is good; after aging, the room temperature strength is high, and it has high fracture toughness at high yield strength. The thermal stability is poor above 350℃, and it has good hardenability.


Near- β Titanium Alloy

Contains β-stabilizing elements around the critical concentration, and a certain amount of central elements and aluminum

After solution treatment from the β phase region, there is a large amount of metastable β phase and a small amount of other metastable phases. After aging, there are β phase and α phase


In addition to the characteristics of metastable β titanium alloy, the yield strength is low and the elongation is high after solution treatment in the β phase region. After solution treatment in the ( α +β) phase region, WQ or AC, and aging, the fracture toughness and plasticity are good in the high strength state; after solution treatment in the ( α +β) phase region, FC, high fracture toughness and plasticity can be obtained in the medium strength state.





Summarize


α+β titanium alloy is the most widely used type of titanium alloy, combining strength, corrosion resistance, machinability and heat treatment adjustability, especially Ti-6Al-4V has become an industrial standard alloy. It is an ideal choice for occasions requiring high specific strength, corrosion resistance and weldability.